80V 400Ah Industrial Lithium Forklift Battery Pack
80V400Ah Industrial Lithium Forklift Battery Pack
New Energy, New Solutions!
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Battery Management System BMS integral to the Battery Pack ensures optimal battery performance for longer run times between charge and during operations. BMS extends the lifespan of the battery, and reduces speeds at low states of charge. | Longer Lasting The flat discharge curve and high sustained voltage mean forklifts run faster on each charge, without getting sluggish. The overall battery life lasts 2x than that of lead-acid alternatives, thus providing significant financial savings. | Lower Overal Costs Lithium from COMBINE Power reduces costs in multiple ways, including lower energy bills to run your equipment, battery packs that last 5 - 10 years instead of 1 - 3 years, improved productivity by not having to regularly swap batteries, and more. | Fast Charge On Demand All you need is one battery per truck, even with 2- or 3-shift operations! No more battery rooms. No ventilation needed while charging. Quick opportunity charge means your crew can simply plug in the equipment during breaks, then get back to work. |
80V ADVANCED LITHIUM-ION BATTERY PACK Technology for
Industrial Forklift Equipment
(Lithium-ion battery designed for use in forklifts)
PHYSICAL SPECIFICATIONS | ||||||
Group Size | BMS | Protect | Dimensions Inches (mm) | Weight Lbs (kg) | ||
Length | Width | Height | ||||
4P26S | INCLUDED | IP65 | 42 in (1066) | 39 in (990) | 21 in (537) | 990(450) |
ELECTRICAL SPECIFICATIONS | ||||||
Nominal | Nominal | Module | Energy | Continuous Charge | Continuous Discharge | Self |
83.2V | 400AH | YES | 33.28 KWH | 1C | 1C | <1% per Month |
HOW COMBINE NEW ENERGY TECHNOLOGY MAKES THE DIFFERENCE
LITHIUM-ION CELLS
Combine has optimized the safety and performance of lithium-ion for material handling equipment and other industrial applications. Our cells are UL/CE tested, and use one of the safest and most stable lithium chemistry available.
ADVANCED LITHIUM-ION TECHNOLOGY ● Higher sustained power, with no voltage drop-off ● Fast charge ● Safe – No acid spills or combustible gas emissions ● Over 3500 cycles at 80% depth of discharge ● Up to 45% lower cost – fewer replacements needed ● No battery swapping required for multi-shift applications ● Maintenance Free ● Typically uses 40% less energy |  |
 | BATTERY MANAGEMENT SYSTEM (BMS) The integral BMS was designed and developed in-house, assuring a fully optimized solution for demanding material handling applications. The BMS software ensures the battery provides peak performance at all times when in operation (even at low charge levels), delivers longer run times between charges, and maximizes the total battery lifespan. All Power batteries are Solid Built! |
FULL INTEGRATION Our Forklift Battery Packs are capable of integrating with different equipment over CAN. This provides a seamless transition for operators when switching to lithium-ion. Integration features include: ● Accurate battery discharge indicator ● Device Error code (DEC) reporting ● Early warning for safe shutdown |  |
OPTIONS
Integrated heaters for cold temperature applications
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Module assemble line | Pack assemble line |
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Salt-mist corrosion Testing Machine | Explosion-proof Machine |
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Combine's Battery Packs are 100% inspected before delivery include but not limited to Battery Capacity, Pressure Difference, Temperature Difference and Temperature rise. The test could confirm function of the battery, battery welding conditions, connection between the cells and BMS function.
Cell/Module Thermal Simulation
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Series and parallel mode combined into the lithium battery PACK, the voltage and capacity of lithium battery PACK can be combined accordingly
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Experience the Difference
Learn why customers choose to run their forklifts using lithium-ion from Combine Tech.
Capacity & Cycle Life One of the most important benefits of Combine’s choice of lithium is the dramatic increase in energy density over current lead-acid battery solutions. Combine uses Lithium-Iron-Phosphate (LiFePO4) which has a specific energy of ~110 watt-hours per kilogram, compared to lead-acids ~40 watt-hours per kilogram. What does this mean? Our batteries can be ~1/3 the weight for similar amp-hour ratings. Speed & Efficiency Combine’s lithium batteries are fast. They can be fast charged completely and can handle ultra-fast charging up to 1C (a full charge in 1hour). Lead-acid can only be fast-charged up to 80% after which charging current drops dramatically. |  |
Safety
The safety of forklift operators and those managing the changing or maintenance of batteries should be a serious consideration for every company, especially with such harsh and powerful chemicals involved. Like the previous categories, the two types of forklift batteries have differences when it comes to workplace hazards:
Ø Lead acid: What’s inside these batteries is highly toxic for humans – lead and sulfuric acid. Because they need to be watered about once per week, there is an increased risk of spilling these dangerous substances if not done in a safe manner. They also produce noxious fumes and a high level of heat while they charge, so they should be kept in a temperature-controlled environment. Additionally, there is the possibility that they will leak an explosive gas when they hit peak charge.
Ø Lithium-ion: This technology uses Lithium-iron-phosphate (LFP), which is one of the most stable lithium-ion chemical combinations possible. The electrodes are carbon and LFP, so they remain stationary, and these types of batteries are completely sealed. This means that there is no risk of acid spills, corrosion, sulfation or any sort of contamination. (There is just a tiny risk, as the electrolyte is flammable and a chemical component within lithium-ion batteries creates a corrosive gas when it touches water).
Safety comes first, and so does lithium-ion in the safety category.
Overall Efficiency
The sole purpose of a battery is to generate energy, so how do these two types of forklift batteries compare in this area? As you may have guessed, the more modern technology beats the conventional battery style.
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